13

2022

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05

Some knowledge points about brazing, the silver brazing manufacturer tells you

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The silver brazing manufacturer believes that brazing is one of the methods of connecting materials used by humans in early times. Before humans began to use iron, brazing was invented to connect metals. In the development of new materials and additive manufacturing in the aerospace field, brazing is almost present in all structures of aircraft and is a key manufacturing technology. Brazing technology is also used in the assembly of pressure, temperature, and speed sensors, the manufacturing of aluminum and steel heat exchangers, as well as the production of hydraulic pipelines on old aircraft.

  Silver brazingManufacturers believe that brazing is one of the methods used by humans in early times to connect materials. Before humans began using iron, brazing was invented to connect metals. In the development of new materials and additive manufacturing in the aerospace field, brazing is almost present in all structures of aircraft and is a key manufacturing technology. Brazing technology is also used in the assembly of pressure, temperature, and speed sensors, the manufacture of aluminum and steel heat exchangers, as well as the production of hydraulic pipelines on old aircraft.

  

Silver brazing


Silver brazing manufacturers believe that brazing refers to a welding method where the filler metal, which has a melting point lower than that of the workpiece, and the workpiece are simultaneously heated to the melting temperature of the filler metal. The liquid filler metal then fills the gaps between solid workpieces, connecting the metal materials. During brazing, it is necessary to remove the oxide film and oil from the contact surface of the base material first so that capillary action can be utilized after the filler metal melts, enhancing its wettability and flowability. Depending on the melting point of the filler metal, brazing can be divided into brazing (filler metal melting point above 450°C, joint strength greater than 200 MPa) and soft soldering (filler metal melting point below 450°C, joint strength less than 70 MPa).

  Silver brazingManufacturers believe that the application characteristics of brazing mainly include the following aspects:

1. Brazing has a low heating temperature, smooth joints, minimal changes in microstructure and mechanical properties, small deformation, and accurate workpiece dimensions.

2. It can weld similar metals or different materials without strict limitations on workpiece thickness.

3. Some brazing methods can simultaneously weld multiple workpieces and joints, resulting in high production efficiency.

4. Brazing equipment is simple with low production investment costs.

5. Joint strength is low, heat resistance is poor, pre-welding cleaning requirements are strict, and filler metals are expensive.

  Silver brazingManufacturers consider vacuum brazing as an example; it is a clean and fluorine-free process suitable for high-strength parts with excellent shape stability, free from voids and impurities, resistant to impact and vibration, and able to withstand high pressure. The widespread application of brazing in the aerospace industry is inseparable from its many advantages, such as processing multiple parts simultaneously to help save costs; forming multiple joints at once; uniform heating and cooling of the entire assembly with minimal part deformation. Additionally, brazing can connect materials with different coefficients of thermal expansion, including ceramics.

Silver brazing manufacturers believe that brazing refers to a welding method where the filler metal with a melting point lower than that of the workpiece is heated together with the workpiece to the melting temperature of the filler metal. The filler metal used in copper welding is called solder. Depending on the melting point of the filler metal, brazing can be divided into brazing and soft soldering. Brazing is a high-temperature brazing process. Most brazing temperatures range between 1200°F to 1400°F (much higher than soldering temperatures but much lower than fusion welding temperatures). Regarding the application prospects of brazing technology, an important direction is vacuum furnace brazing, whose flexibility strongly promotes the application of brazing technology in advanced aerospace fields.


Yin qian han, qi ti zhu han ji, tong han gao, yin han liao

29

2024-01

Notice on the Spring Festival Holiday in 2024 Huizhou Wufu Industrial Document [2024]002

Please remind employees to pay attention to their health and driving safety during the holiday period, ensuring personal and property safety. Wishing all colleagues a Happy New Year and family happiness!

10

2022-07

Aluminum welding flux is a flux used during aluminum welding.

The use of aluminum welding agent: used for aluminum wire, aluminum wire, aluminum wire, and copper. Welding of aluminum wire with iron and stainless steel. The scope of application of aluminum welding agent: suitable for the production of various high and low transformers, power distribution boxes, lighting distribution boxes, high-power regulators, high-precision fully automatic regulators, isolated various transformers, motors, etc.

30

2022-06

Aviation brazing materials are developing towards lower costs.

As the use of precious metals gradually decreases, materials for aerospace brazing are also developing towards lower costs. At the same time, in order to bring sensors closer to rocket engines and improve safety, it is necessary to develop better brazing materials. The average launch cost of the space shuttle is estimated to be $4.5 billion per mission. Figure 1 shows a ceramic sensor connected to the engine with active brazing material.

29

2022-06

The task control center plays an important role in handling soldering materials.

In recent years, with the rapid development of the industry, the domestic major brazing material manufacturing enterprise Huaguang New Materials has successfully landed on the Sci-Tech Innovation Board. After more than twenty years of accumulation, it has strong product formula research and development capabilities, processing equipment and process innovation capabilities, forming a leading technical system in the industry that integrates formula research and development, production process control, and quality inspection.

20

2022-06

Brazing process solutions, brazing equipment consulting, advanced brazing materials

Diamond grinding wheel brazing tools. Non-metal vacuum brazing (metal brazing, diamond, hard alloy, carbon-carbon silicon carbide composite materials) complete solutions, including processes, equipment, and brazing materials. Complete solutions, including processes, equipment, and brazing materials. PCD oil drill bits. PCD oil drill bits. The brazing platform in collaboration with Harbin Institute of Technology, Shandong University, Tianjin University, Northwest University of Science and Technology, Jiangsu University of Science and Technology, Shandong University of Science and Technology, Beijing, Shanghai, Lanzhou hospitals will continue to provide you with brazing process solutions, brazing equipment consulting, and advanced brazing materials.

15

2022-06

Selection of Gas Shielded Welding Wire - Flux-Cored Wire

Gas shielded welding wires are divided into solid wires and flux-cored wires. In our country, solid wires are mainly used, but flux-cored wires are rapidly becoming popular and have a broad application prospect. Flux-cored wires have advantages such as good welding performance, high welding quality, and strong adaptability to steel. Flux-cored wires can be used for welding various steel structures, including low carbon steel, low alloy high strength steel, low temperature steel, heat-resistant steel, stainless steel, and wear-resistant overlay welding. Next, let's take a look at the selection of gas shielded welding wire - flux-cored wire.

08

2022-06

How to choose welding wire for gas shielded welding of steel?

Whether it is a large professional production line in a factory or on-site processing projects involving steel welding, it requires professional welders to use specialized welding techniques and reliable welding materials to connect the steel. Especially in the processing and welding of refined steel curtain wall profiles in factories, it is necessary to ensure not only high welding strength but also the aesthetics and straightness of the weld joints. Next, let's discuss how to choose gas shielded welding wires for steel welding.

28

2022-05

Types of gas shielded welding wires

Gas shielded welding wires can be said to be everywhere in daily life, but most people do not pay attention to these things. They play a huge role in our lives and work. They are found in the circuits of light bulbs, in the circuit boards of televisions, in the wires of rice cookers, and so on. Although we do not often come into contact with welding wires and non-professionals may not pay special attention, they are indispensable in our lives. Next, let's specifically discuss the types of gas shielded welding wires.