30

2011

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09

Common process methods for soldering materials

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The main process parameters of the brazing process are the brazing temperature and the holding time. The brazing temperature is usually selected to be 25^-60'C above the liquidus temperature of the filler metal to ensure that the filler metal can fill the gaps.

The main process parameters of brazing are brazing temperature and holding time. The brazing temperature is usually selected to be 25 to 60 °C above the liquidus temperature of the filler metal to ensure that the filler can fill the gaps.

 

The holding time for brazing depends on the size of the workpiece and the intensity of interaction between the filler metal and the base material. Larger workpieces require a longer holding time to ensure uniform heating. If the interaction between the filler metal and the base material is strong, the holding time should be shorter. Generally speaking, a certain holding time is necessary to promote diffusion between the filler metal and the base material, forming a strong bond. However, excessive holding time can lead to defects such as erosion.

 

There are many commonly used brazing methods, mainly classified according to the equipment used and working principles. For example, based on heat sources, there are infrared, electron beam, laser, plasma, and glow discharge brazing; based on working processes, there are contact reaction brazing and diffusion brazing. Contact reaction brazing utilizes the reaction between the filler metal and base material to generate a liquid phase that fills the joint gap. Diffusion brazing increases the holding diffusion time to fully homogenize the weld seam with the base material, thereby obtaining joints with properties similar to those of the base material. Almost all heating sources can be used as brazing heat sources, thus classifying brazing.

 

Soldering iron brazing is used for soft soldering of small or very thin parts.

 

Wave soldering is used for assembling and welding large quantities of printed circuit boards and electronic components. During soldering, molten solder at around 250 °C forms waves through a narrow gap under pump pressure, allowing workpieces to be welded as they pass through the wave. This method has high productivity and can achieve automated production on assembly lines.

 

Flame brazing uses a flame generated by burning a mixture of combustible gas and oxygen or compressed air as a heat source for welding. Flame brazing equipment is simple and easy to operate; multiple flames can be used simultaneously for heating and welding depending on the shape of the workpiece. This method is suitable for welding medium and small parts such as bicycle frames and aluminum kettle spouts.

 

Dip brazing involves partially or fully immersing workpieces in a bath of filler metal covered with flux or in a salt bath containing only molten salt for heating and welding. This method provides uniform and rapid heating with relatively accurate temperature control, making it suitable for mass production and welding large components. The salt in the salt bath is mostly composed of flux. After welding, workpieces often retain a large amount of flux, resulting in significant cleaning workload.

 

Induction brazing uses high-frequency, medium-frequency, or industrial-frequency induced current as a heat source for welding. High-frequency heating is suitable for welding thin-walled pipe fittings. Coaxial cables and split-type induction coils can be used for brazing at sites away from power sources, particularly suitable for certain large components such as pipe joints that need to be disassembled on rockets.

 

Furnace brazing involves placing workpieces assembled with filler metal in a furnace for heating and welding; flux may often be added, and reducing gases or inert gases can also be used for protection, providing relatively uniform heating. Continuous furnaces can be used for mass production.

 

Vacuum brazing involves heating workpieces in a vacuum chamber, mainly used for welding products that require high quality and materials that are prone to oxidation.

29

2024-01

Notice on the Spring Festival Holiday in 2024 Huizhou Wufu Industrial Document [2024]002

Please remind employees to pay attention to their health and driving safety during the holiday period, ensuring personal and property safety. Wishing all colleagues a Happy New Year and family happiness!

10

2022-07

Aluminum welding flux is a flux used during aluminum welding.

The use of aluminum welding agent: used for aluminum wire, aluminum wire, aluminum wire, and copper. Welding of aluminum wire with iron and stainless steel. The scope of application of aluminum welding agent: suitable for the production of various high and low transformers, power distribution boxes, lighting distribution boxes, high-power regulators, high-precision fully automatic regulators, isolated various transformers, motors, etc.

30

2022-06

Aviation brazing materials are developing towards lower costs.

As the use of precious metals gradually decreases, materials for aerospace brazing are also developing towards lower costs. At the same time, in order to bring sensors closer to rocket engines and improve safety, it is necessary to develop better brazing materials. The average launch cost of the space shuttle is estimated to be $4.5 billion per mission. Figure 1 shows a ceramic sensor connected to the engine with active brazing material.

29

2022-06

The task control center plays an important role in handling soldering materials.

In recent years, with the rapid development of the industry, the domestic major brazing material manufacturing enterprise Huaguang New Materials has successfully landed on the Sci-Tech Innovation Board. After more than twenty years of accumulation, it has strong product formula research and development capabilities, processing equipment and process innovation capabilities, forming a leading technical system in the industry that integrates formula research and development, production process control, and quality inspection.

20

2022-06

Brazing process solutions, brazing equipment consulting, advanced brazing materials

Diamond grinding wheel brazing tools. Non-metal vacuum brazing (metal brazing, diamond, hard alloy, carbon-carbon silicon carbide composite materials) complete solutions, including processes, equipment, and brazing materials. Complete solutions, including processes, equipment, and brazing materials. PCD oil drill bits. PCD oil drill bits. The brazing platform in collaboration with Harbin Institute of Technology, Shandong University, Tianjin University, Northwest University of Science and Technology, Jiangsu University of Science and Technology, Shandong University of Science and Technology, Beijing, Shanghai, Lanzhou hospitals will continue to provide you with brazing process solutions, brazing equipment consulting, and advanced brazing materials.

15

2022-06

Selection of Gas Shielded Welding Wire - Flux-Cored Wire

Gas shielded welding wires are divided into solid wires and flux-cored wires. In our country, solid wires are mainly used, but flux-cored wires are rapidly becoming popular and have a broad application prospect. Flux-cored wires have advantages such as good welding performance, high welding quality, and strong adaptability to steel. Flux-cored wires can be used for welding various steel structures, including low carbon steel, low alloy high strength steel, low temperature steel, heat-resistant steel, stainless steel, and wear-resistant overlay welding. Next, let's take a look at the selection of gas shielded welding wire - flux-cored wire.

08

2022-06

How to choose welding wire for gas shielded welding of steel?

Whether it is a large professional production line in a factory or on-site processing projects involving steel welding, it requires professional welders to use specialized welding techniques and reliable welding materials to connect the steel. Especially in the processing and welding of refined steel curtain wall profiles in factories, it is necessary to ensure not only high welding strength but also the aesthetics and straightness of the weld joints. Next, let's discuss how to choose gas shielded welding wires for steel welding.

28

2022-05

Types of gas shielded welding wires

Gas shielded welding wires can be said to be everywhere in daily life, but most people do not pay attention to these things. They play a huge role in our lives and work. They are found in the circuits of light bulbs, in the circuit boards of televisions, in the wires of rice cookers, and so on. Although we do not often come into contact with welding wires and non-professionals may not pay special attention, they are indispensable in our lives. Next, let's specifically discuss the types of gas shielded welding wires.