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2020

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Introduction to the advantages of vacuum brazing technology

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Brazing technology refers to a welding method where the filler metal, which has a melting point lower than that of the workpieces, and the workpieces are simultaneously heated to the melting temperature of the filler metal. This allows the liquid filler metal to fill the gaps between solid workpieces, creating a metal connection. During brazing, it is essential to remove the oxide film and oil from the contact surfaces of the base materials to facilitate capillary action after the filler metal melts, enhancing its wettability and capillary flow. Depending on the melting point of the filler metal, brazing can be classified into hard brazing and soft brazing.

  Brazing technologyrefers to a welding method where the filler metal, which has a melting point lower than that of the workpieces, and the workpieces are simultaneously heated to the melting temperature of the filler metal. This allows the liquid filler metal to fill the gaps in the solid workpieces, creating a metal connection. During brazing, it is essential to remove the oxide film and oil from the contact surfaces of the base materials to facilitate capillary action after the filler metal melts, enhancing its wettability and capillary flow. Depending on the melting point of the filler metal, brazing can be classified into hard brazing and soft brazing.


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Brazing technology has minimal deformation, resulting in smooth and aesthetically pleasing joints. It is suitable for welding precision, complex components made of different materials, such as honeycomb structure plates, turbine blades, hard alloy tools, and printed circuit boards. Prior to brazing, workpieces must undergo meticulous processing and strict cleaning to remove oil and excessive oxide films, ensuring proper assembly gaps. Generally, brazing technology requires gaps between 0.01 to 0.1 millimeters. Next, we will introduce the advantages of vacuum brazing technology.

Advantages of vacuum brazing technology:

1. Vacuum brazing technology significantly improves product corrosion resistance by eliminating the need for flux, avoiding various contaminants, and reducing costs associated with pollution-free treatment equipment while providing good safety production conditions.

2. VacuumBrazing technologynot only saves a significant amount of expensive metallic flux but also eliminates the need for complex flux cleaning processes, thereby reducing production costs.

3. The wettability and fluidity of vacuum brazing filler metals are excellent, allowing for brazing of more complex and narrow passage devices. Vacuum brazing technology enhances product yield and results in strong and clean working surfaces.

4. Compared to other methods, the internal structure of furnaces and fixtures has a longer lifespan, which can reduce maintenance costs for furnaces.

5. Many materials are suitable for vacuum brazing, such as aluminum, aluminum alloys, copper, copper alloys, stainless steel, alloy steel, low carbon steel, titanium, nickel, etc., which can all be brazed in a vacuum furnace. Designers determine the required materials based on the intended use of the brazed components, with aluminum and aluminum alloys being widely used.


Brazing technology, gas shielded welding wire, silver solder, brazing materials factory, brazing filler metal, flux

29

2024-01

Notice on the Spring Festival Holiday in 2024 Huizhou Wufu Industrial Document [2024]002

Please remind employees to pay attention to their health and driving safety during the holiday period, ensuring personal and property safety. Wishing all colleagues a Happy New Year and family happiness!

10

2022-07

Aluminum welding flux is a flux used during aluminum welding.

The use of aluminum welding agent: used for aluminum wire, aluminum wire, aluminum wire, and copper. Welding of aluminum wire with iron and stainless steel. The scope of application of aluminum welding agent: suitable for the production of various high and low transformers, power distribution boxes, lighting distribution boxes, high-power regulators, high-precision fully automatic regulators, isolated various transformers, motors, etc.

30

2022-06

Aviation brazing materials are developing towards lower costs.

As the use of precious metals gradually decreases, materials for aerospace brazing are also developing towards lower costs. At the same time, in order to bring sensors closer to rocket engines and improve safety, it is necessary to develop better brazing materials. The average launch cost of the space shuttle is estimated to be $4.5 billion per mission. Figure 1 shows a ceramic sensor connected to the engine with active brazing material.

29

2022-06

The task control center plays an important role in handling soldering materials.

In recent years, with the rapid development of the industry, the domestic major brazing material manufacturing enterprise Huaguang New Materials has successfully landed on the Sci-Tech Innovation Board. After more than twenty years of accumulation, it has strong product formula research and development capabilities, processing equipment and process innovation capabilities, forming a leading technical system in the industry that integrates formula research and development, production process control, and quality inspection.

20

2022-06

Brazing process solutions, brazing equipment consulting, advanced brazing materials

Diamond grinding wheel brazing tools. Non-metal vacuum brazing (metal brazing, diamond, hard alloy, carbon-carbon silicon carbide composite materials) complete solutions, including processes, equipment, and brazing materials. Complete solutions, including processes, equipment, and brazing materials. PCD oil drill bits. PCD oil drill bits. The brazing platform in collaboration with Harbin Institute of Technology, Shandong University, Tianjin University, Northwest University of Science and Technology, Jiangsu University of Science and Technology, Shandong University of Science and Technology, Beijing, Shanghai, Lanzhou hospitals will continue to provide you with brazing process solutions, brazing equipment consulting, and advanced brazing materials.

15

2022-06

Selection of Gas Shielded Welding Wire - Flux-Cored Wire

Gas shielded welding wires are divided into solid wires and flux-cored wires. In our country, solid wires are mainly used, but flux-cored wires are rapidly becoming popular and have a broad application prospect. Flux-cored wires have advantages such as good welding performance, high welding quality, and strong adaptability to steel. Flux-cored wires can be used for welding various steel structures, including low carbon steel, low alloy high strength steel, low temperature steel, heat-resistant steel, stainless steel, and wear-resistant overlay welding. Next, let's take a look at the selection of gas shielded welding wire - flux-cored wire.

08

2022-06

How to choose welding wire for gas shielded welding of steel?

Whether it is a large professional production line in a factory or on-site processing projects involving steel welding, it requires professional welders to use specialized welding techniques and reliable welding materials to connect the steel. Especially in the processing and welding of refined steel curtain wall profiles in factories, it is necessary to ensure not only high welding strength but also the aesthetics and straightness of the weld joints. Next, let's discuss how to choose gas shielded welding wires for steel welding.

28

2022-05

Types of gas shielded welding wires

Gas shielded welding wires can be said to be everywhere in daily life, but most people do not pay attention to these things. They play a huge role in our lives and work. They are found in the circuits of light bulbs, in the circuit boards of televisions, in the wires of rice cookers, and so on. Although we do not often come into contact with welding wires and non-professionals may not pay special attention, they are indispensable in our lives. Next, let's specifically discuss the types of gas shielded welding wires.